Embroidered Patch Border Styles

An important part of every embroidered patch and woven patch order is the edge selection. Finished edges keep patches from unraveling and becoming unsightly. 

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Merrow Border

A Merrowed Edge is essentially a sewn border. It is created using an overlock stitch, which yields a uniform edge and prevents fraying.

If you need assistance choosing between a Merrowed Edge and a Hot Cut Edge, contact a Patch Depot representative right away!  

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Hot Cut Border

A Hot Cut Edge is die cut. Heated scissors help create this type of edge. Every patch must have an edge in order to stay intact. Hot Cut Edges are used for more extreme shapes, while Merrow Edges create a rounded appearance.

If you need assistance choosing between a Merrowed Edge and a Hot Cut Edge, contact a Patch Depot representative right away!  

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Why Patch Depot is the Best

We make the process of ordering custom Embroidered Patches easy! Our staff is here to help. We will guide you through the process of selecting the perfect style of patch, assist you in choosing a backing type, and help you determine the right size patches for your situation, application, and design. We'll be there every step of the way!

Simply Email Us, or complete our quick and convenient Free Quote form, and a sales representative will contact you regarding your request to begin the process of creating your custom patches.

Spartan helmet military patch by patch depot
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How To Make Custom Patches

So, you have an idea for your new custom patches, you may even have a direction for your design, and now you’re ready to turn that idea into a patch. What do you do next?

It's simple! Just click the "Free Quote" button anywhere on the site, and our art team will get right to work crafting an original design from your ideas, and you'll have your first free proof ready and in your inbox within 48 hours.

When we create patches, our goal is to create a design that best represents your project. For this reason, we offer unlimited revisions until you are completely satisfied with the design, materials, size, and colors.

Start a Design Quote

Email us or complete our quick and convenient Free Quote form! Once you do, our sales representatives will contact you with further details.

We Conceptualize Your Ideas

Our art team will get right to work crafting an original design from your ideas, and you'll have your first free proof ready and in your inbox within 48 hours.

You Approve, We Produce

We offer unlimited revisions until you are completely satisfied with the design, materials, size, and colors. Once you approve, production begins.

Here are just a few of our satisfied clients and customers

Patch Depot Reviews

“On time, on budget, and superior products. I would highly recommend Pin Depot and Patch Depot for their services.”

“I highly recommend Patch Depot. Our patches came out just as we expected them to, and they look great!.”

“Very happy with the ease of ordering and the templates provided. Turnaround time was adequate. Quality was great! Will use again”

Do you have a minimum quantity of patches that has to be ordered?

Yes, there is a minimum quantity of 100 patches per design.  We can create a smaller batch of patches but there is a $55.00 under-minimum fee as well as an increase in the patch unit cost.  We can offer as few as 50 patches per design, if you are willing to pay the additional costs.

Does iron on backing help patches stay in place?

Iron On backing is durable.  It’s meant to last.  It adheres to most fabrics and can handle most washing machines and dryers (50-70 wash and dry).  We can send you more specific Iron On instructions per your request.

How many colors can my patch have?

We offer up to 7 thread colors for FREE with every patch order.  Additional colors are only 10 cents extra per color.  This allows you to have the exact patch you want! We don’t place a restriction on the total number of colors featured on your patch. 

How do I measure my patch design so I can calculate the size and cost of my patch?

To get the size of your patch, you need to follow a simple calculation of (Height + Width) / 2.  Add together the largest height and the largest width of your patch and divide that number by two.  Simple as that!